660060000000000000000009000000000000000000000609960066668 GD PREFORMED COIL WINDING DATA $25.00 Generator & Starter Armatures | « ~— Alternator Stators & Rotors 0 COMPANY NAME YOUR REGISTERED oO SERIAL NUMBER IS N° 3051 RRA TITLE ADDRESS CITY STATE WLLL ZIP CODE The International Products and Manufacturing Company’s No. 36-37F01 Preformed Arma- i ture Coil Winding Information Manual is the most comprehensive and complete passenger car, light and heavy truck, tractor, off the road equipment, foreign car, outboard marine, motorcycle, light and heavy alternator stator winding data ever compiled for the arma- ture rewinders, Over thirty-five (35) years of painstaking research and records by the Experimental and Research Department of International Products & Manufacturing Co., of their armature winding data and compilation are incorporated into this valuable manual. In fact, inval- uable and no rewinding shop is complete without it. Pertinent winding information, data and armature component part numbers of Delco-Remy, Autolite, Chrysler, Ford, Prestolite, Leece-Neville, Ducellier, Fiat, Simca, Renault- Dauphine, German Bosch Volkswagen, Delco-Remy and Autolite Outboard Marine Arma- tures are listed. Also, Delco-Remy and Chrysler passenger car and heavy duty alternator stator winding and hook-ups. Classification of armature coils areas follows: Magnet Wire — Heavy Round Copper Bar— Heavy Rectangular Copper Bar — Stator Coils — Magnet Wire & Rectangular Copper Bar. There is a numerical listing of original armatures by part number as well as numerical listing of IPM coil numbers and their application to original armature numbers. Information of armature winding data includes original number of armature, preformed coil used, Line-up, |PM Shaft number, [PM Commutator number, proper placementand location of commutator on shaft, Width of Tuftan insulation, [PM End Fibre number, Commutator shoulder distance, Coil span, Commutator pitch, Location of top and bottom leads, slot insulation used, IPM Steel Lamination number. Also, other winding information when necessary. All specifications and data listed are duplicate of original specifications. All preformed coils are produced to original wire size and number of turns. This manual is respectfully dedicated to armature rewinders everywhere. IPM COPYRIGHT 1965 . ) (2) GCOCOOOOOO COOooCoOCeoCCeoceqcoeeocecooccoguooceceoqcococecoUe Get eee | ||) > eee DESCRIPTION COVER; ‘Preformed Coil Winding Data: Catalogue: siississcscssissascasessuavacssasntvsvssvaiees Teplassecpscsspecdcassenbanssvsds toevacdevaseecsieoessenonescorsanye cere Page 1 FOREWORD, Preformed Coil Winding Data Catalogue . .., Page 2 INDEX, Preformed Coil Winding Data Catalogue ………. …. Page 3 EXPLANATION, Generator Armature Preform Coil … Page 4 DIAGRAM, Generator Armature Hook-Up ….scssseeeeceees uw. Page 5 PREFORM COILS, Relco Remy Generator Armature (Magnet Wire) …… ws. Page 6 thru 12 PREFORM COILS, H. D,. Delco Remy Generator Armature (18 Slot) ……. wv Page 13 PREFORM COILS, Autolite Generator Armatures (Magnet Wire) …….. … Page 14 thru 16 PREFORM COILS, H.D. Autolite Generator Armatures (18 Slot) c.ccccscecescsssesessreececsetsecsersceresessces seescesenceeserssenerseesasenseceneeensees Page 17 PREFORM COILS, Ford Generator Armatures (Magnet Wire) …:cscssescsseseessescesesnsesensessersrssssueeesestacen setessecsseseseseseseseneeseesnseteeseesees Page 18 a PREFORM COILS, Foreign Car Generator Armatures (Magnet Wire) …… 1 epemaNa ER UND KELARINAAO Ea NR AeU NORTON REA ENRANIERTENST OTRAS Page 19 PREFORM COILS, Leece-Neville Generator Armatures (Magnet Wire) _ … Page 20 ae PREFORM COILS, Motorcycle Generator Armatures (Magnet Wire) ……cccscecccceeseeecceeeeeeee … Page 20 ? PREFORM COILS, German Bosch Generator Armatures — Volkswagen (Magnet Wire) …… .., Page 21 & 22 i DIAGRAM, German Bosch Generator 30 Bar =~ 30 Slot — Armatures wicscccusscsceesesseescssessensteeeeees … Page 22 a HAIR PIN COILS, DelcoeRemy Starting Motor Armatures (Round Wire) …….ccsccseee seen … Page 23 a HAIR PIN COILS, H. D. Delco Remy Starting Motor Armatures (Rectangular Wire) … Page 24 thru 27 iy SILVER SOLDERING, H. D,. Starter Armature Procedure ..sccccscscccssssssessecoscsseneee sesesesceseeseeseesecsuseseeeeuecseesesesassuseneesceesceerersuseeseees Page 28 & 29 – HAIR PIN COILS, Autolite Starting Motor Armatures (Round Wire Cofls) wi.cccccccccsessccscccecsscsssesceecenetecses sestecsseeteesssscessseesesssecees Page 30 HAIR PIN COILS, H. D, Autolite Starting Motor Armatures (Rectangular Wire) … Page 30 & 31 ey HAIR PIN COILS, Ford Starting Motor Armatures (Round Wire) ..ccccccceccescsesseeeeees … Page 31 & 32 HAIR PIN COILS, H. D. Ford Starting Motor Armatures (Rectangular Wire) …. Page 33 HAIR PIN COILS, Chrysler Starting Motor Armatures (Round Wire) …ccccccscsseseecssssssses sessescesseetesnssseeensnssueecerseesesserseeesaceesees eres Page 33 HAIR PIN COILS, H. D. Lucas Starting Motor Armatures (Rectangular Wire) ….cccccscsessssesseeesssseesseesesececeseseteeseeseneeseeererseeasenes Page 34 HAIR PIN COILS, H. D. Leece-Neville Starting Motor Armatures (Rectangular Wire) …cccccccccscssessseesecessescsscesseeetssecsceeessateeses Page 34 GROUPINGS, Winding Data & Applications of Delco Remy, Autolite, Ford, Leece-Neville & Lucas Starter PSCTANEUISE IS FAOTOERIC LEE | ccseatccnennnmrazmsarremennnsneresarennrnnennlneeamenteceNUseneMedHANATR cashantadO ATT RCeezpiesxeeRas PRAMNEEALATIRND NAR CONES URAESENNISIEUED Page 35 & 36 HAIR PIN COILS, H.D. Delco Remy Generator Armatures (Rectangular Wire) wcccccscscccecccsscsssseeeseseeeeesteesenseseeseecesessecseenees Page 37 rl DIAGRAM, Wiring Hook-Up of Delco Remy Bus Generator Armatures cesses csccssscessesssesensseesecseseessseesseacesces seeseeseccesseceseessceresmes Page 37 cf PREFORM COIL, Outboard Marine Delco Remy Starting Motor Armatures …… ag … Page 38 F PREFORM COIL, Outboard Marine Autolite & Prestolite Starter Armatures … Page 38 DIAGRAM, Autolite & Delco Remy Marine Starter 10 Bar – 10 Slot Armatures … Page 39 MAGNET WIRE COILS, Delcotron Altermator Stators …cssssesescsssecetsessseesseen se ssesenssceseseeusseseraeeueuarensten sessesaeensetecseeseeceseeeessessecenes Page 39 INSTRUCTIONS, Insertion of Delco Remy Alternator Stator Coils .nccccecsessscssesssrssnseesecsecsseseeeececeeceeseesasseessenseeccaseneesssueeseesetesses Page 40 & 41 RECTANGULAR WIRE COILS, H. D. Delcotron Alternators Stators … Page 42 DIAGRAM, Winding of H.D. Delco Remy Alternator Stators ciecccscccessessssseeeasseneeeteneees w.. Page 42 & 43 MAGNET WIRE COILS, Chrysler Alternator Stators eee ww. Page 44 INSTRUCTIONS, Insertion of Chrysler Alternator Stators .ccccceccsscseenseecescacesees censtaneaeeeenaees vw Page 44 & 45 INSTRUCTIONS, Insertion of Ford Altermator Stators cacscscscecsssssecesseccssesssae eesseseeesie sesensasenueenes w.. Page 46 & 47 MAGNET WIRE COILS, Ford Alternator Stators ……0… … Page 48 STATOR & ROTOR INFORMATION, Additional cicescsisccicececasveciassenciaies ssevcnnaavevedsieiiventoicce sibs bacakennnseeiaw rc .. Page 48 thru 50 REALAR MAGNET WIRE: Preform Coll s: , ssiisiiesescavispivcscsycrcevecsapcisinckmai viens varasvasabilodsavepucdvicscbereejvarooonneresenseeasensennee wu. Page 51 WINDING EQUIPMENT, Generator Starter Armature & Alternator Stator …ccsssssscssstsecsesessseesesssesssecenseeseseesteecsaecssseeasesatsaeseeeesase Page 52 INTERNATIONAL PRODUCTS & MFG. COMPANY 850 North Ogden Ave. Chicago, Illinois – 60622